Soft Armor Comparison Tool – Find the Right NIJ Protection Level

Soft Armor Guide

Soft Armor
Comparison Guide

Every NIJ-certified concealable soft armor panel we carry — side by side. Compare protection level, thinness, areal density, construction, and special threat testing to find the right panel for your mission.

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What the specs mean

Soft Armor Comparison:
Level II vs Level IIIA Explained

This soft armor comparison covers every NIJ-certified concealable panel we carry from Armor Express, GH Armor, and BulletSafe. Before using the table, understanding the key specification columns will help you interpret the data correctly and select the right panel for your role. Consequently, this guide explains each column in plain language so the comparison is immediately actionable.

Soft armor comparison — Armor Express Hidden Defender 2.0 ultra-concealable NIJ IIIA panel

Hidden Defender 2.0 — NIJ IIIA

Soft armor comparison — law enforcement officer being sized for NIJ-certified concealable soft armor

Expert Sizing for Every Order

Soft armor comparison — BulletSafe VP4 Concealable NIJ Level IIIA soft armor vest

VP4 Concealable — NIJ IIIA

NIJ Level II vs Level IIIA — Which Do You Need?

NIJ Level II and Level IIIA are both soft armor handgun protection levels — the difference is the threat each is tested to defeat. Level II is tested against 9mm FMJ and .357 Magnum at standard velocities. It is thinner and lighter than IIIA, making it the choice for officers who prioritize concealability and extended wear comfort in environments where the threat profile justifies the lower protection level.

Level IIIA is tested against .357 SIG FMJ and .44 Magnum SJHP — a significantly harder threat set. As a result, IIIA is the standard recommendation for most patrol officers, uniformed security professionals, and anyone operating in an environment where higher-velocity handgun threats are possible. The tradeoff is slightly more weight and thickness compared to Level II.

For the soft armor comparison table, both levels are included. Specifically, you can filter by threat level to see only Level II or only IIIA options side by side within each protection category.

Understanding Areal Density

Areal density is the weight of the armor panel per square foot, expressed in lbs/ft². It is a more accurate comparison metric than total panel weight because it accounts for variation in panel size across manufacturers and size designations. Consequently, comparing areal density tells you which panel is genuinely lighter at equivalent coverage — not just which has a smaller overall footprint.

In this soft armor comparison, areal density ranges from approximately 0.58 lbs/ft² for the lightest Level II options to 0.95 lbs/ft² for the heaviest IIIA panels. As a result, the lightest Level II panel weighs roughly 40% less per square foot than the heaviest IIIA option — a meaningful difference for officers wearing armor all day.

Understanding Thinness

Thinness — measured in inches — is the primary concealability metric for soft armor. Thinner panels print less under clothing and are more comfortable against the body during extended wear. Furthermore, thinner panels are generally more flexible, conforming better to body movement during active duty.

In this soft armor comparison, panel thinness ranges from 0.153 inches for the Armor Express Razor XT Level II to 0.24 inches for some IIIA panels. To put this in perspective, the difference between 0.153″ and 0.24″ is less than 2mm — but that difference is perceptible under a fitted dress shirt, which matters significantly for plainclothes and executive protection roles.

Special Threat Testing

Special threat testing evaluates soft armor against rounds not included in the standard NIJ test protocol — such as 9mm +P+, .357 SIG GDHP, 5.7×28mm, 7.62×25mm Tokarev, and .40 S&W. Testing is conducted at an independent NIJ-certified laboratory under the same conditions as standard NIJ testing. As a result, armor that passes special threat testing provides verified protection against these rounds beyond the base NIJ certification.

Most Armor Express and GH Armor products in this soft armor comparison carry special threat certification. BulletSafe products are NIJ-certified at the base level. For agencies operating in environments where 9mm +P+ or 5.7×28mm threats are encountered, special threat testing is a meaningful differentiator worth filtering on in the table below.

Neutral vs. Female Cut Panels

Neutral cut panels are flat and rectangular — the standard panel shape designed for male torso geometry. Female panels come in two types: non-structured (female-sized template, flat construction) and structured (shaped to conform to female body contours). Specifically, structured female panels provide better coverage at the panel edges and more consistent daily comfort for female officers. Furthermore, NIJ 0101.07 adds angled shot testing specifically for non-planar female panels, making the structured vs. non-structured distinction increasingly important for agencies procuring to the new standard.

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Full soft armor comparison

Soft Armor Comparison Table

All NIJ-certified concealable soft armor panels currently carried by Armor Exchange. Use the search field to filter by manufacturer, threat level, or gender cut. Click any column header to sort. Call 972.885.9003 for sizing guidance or help interpreting the soft armor comparison data.

SOFT ARMOR NAMEMANUFACTURERTHREAT LEVELGENDER CUTFEMALE STRUCTUREDTHINNESS (INCHES)AREAL DENSITY (LBS/FT²)CONSTRUCTIONSPECIAL THREAT TESTINGDEA PROTOCOLFBI PROTOCOLNIJ 0101.06 CERTIFIEDNIJ 0115.00 CERTIFIEDLINKS
FMS II - FMS-A-IIArmor ExpressII0.291.31Gender Neutral / Unstructured5Product Info
FMS II Structured Female - FMSF-A-IIArmor ExpressII0.291.31Structured Female5Product Info
FMS IIIA - FMS-A-IIIAArmor ExpressIIIAUnisex0.321.53Gender Neutral / Unstructured5Product Info
FMS IIIA Structured Female - FMSF-A-IIIAArmor ExpressIIIAFemale0.361.65Structured Female5Product Info
GEMINI II SPIKE 2Armor ExpressII / SPIKE 20.291.18Gender Neutral / Unstructured5Product Info
GEMINI IIA SPIKE 3Armor ExpressIIA / SPIKE 30.240.98Gender Neutral / Unstructured5Product Info
GEMINI IIIA SPIKE 3Armor ExpressIIIA / SPIKE 30.331.5Gender Neutral / Unstructured5Product Info
Quantum II - QTM-B-IIArmor ExpressII0.241.05Gender Neutral / Unstructured5Product Info
Quantum II Structured Female - QTMF-B-IIArmor ExpressII0.241.05Structured Female5Product Info
Quantum IIIA - QTMG2-A-IIIAArmor ExpressIIIA0.251.23Gender Neutral / Unstructured5Product Info
Quantum IIIA Structured Female - QTMF-C-IIIAArmor ExpressIIIA0.311.32Structured Female5Product Info
Razor II - RZRG2-A-IIArmor ExpressII0.140.67Gender Neutral / Unstructured5Product Info
Razor II Structured Female - RZRG2-A-II-FEMArmor ExpressII0.180.74Structured Female5Product Info
Razor IIIA - RZRG2-A-IIIAArmor ExpressIIIA0.210.92Gender Neutral / Unstructured5Product Info
Razor IIIA Structured Female - RZRG2-A-IIIA-FEMArmor ExpressIIIA0.240.97Structured Female5Product Info
Razor XT II - RZR-XT-IIArmor ExpressII0.150.59Gender Neutral / Unstructured5Product Info
Razor XT IIIA - MC03391Armor ExpressIIIA0.20.84Gender Neutral / Unstructured5Product Info
TAURUS 1Armor ExpressSPIKE 10.090.36Gender Neutral / Unstructured5Product Info
TAURUS 2Armor ExpressSPIKE 20.120.48Gender Neutral / Unstructured5Product Info
TAURUS 3Armor ExpressSPIKE 30.170.6Gender Neutral / Unstructured5Product Info
Vortex II - AEXPG2-A-IIArmor ExpressII0.190.86Gender Neutral / Unstructured5Product Info
Vortex II Structured Female - AEXPG2-A-II-FEMArmor ExpressII0.210.93Structured Female5Product Info
Vortex IIIA - AEXPG2-A-IIIAArmor ExpressIIIA0.251.14Gender Neutral / Unstructured5Product Info
Vortex IIIA Structured Female - AEXPG2-A2-IIIA-FEMArmor ExpressIIIA0.281.2Structured Female5Product Info

✓ = NIJ 0101.06 certified and listed on the NIJ Compliant Products List. All panels are independently tested to NIJ ballistic standards. Areal density shown in lbs/ft² — lower is lighter at equivalent coverage area. Thinness shown in inches — lower is thinner. Special threat testing conducted at independent NIJ-certified laboratories. Contact us to confirm compatibility with your specific carrier system before ordering.

Decision guide

Which Soft Armor Panel
Is Right for You?

The soft armor comparison table shows all the specs — this section translates them into role-based recommendations. Use these as a starting point, then call our specialists to confirm the right panel and carrier configuration for your specific situation.

Uniformed Patrol
Patrol Officers — Daily Wear
Patrol officers need IIIA protection worn every shift without compliance fatigue. The priority is all-day comfort at the highest handgun protection level — meaning a IIIA panel with low areal density and proven wearability over 8–12 hour shifts. Furthermore, DEA and FBI protocol certification adds confidence for officers in high-threat urban environments where +P+ ammunition is a realistic threat.
Recommended: Armor Express Razor XT IIIA — 0.20″ · 0.84 lbs/ft² · Quad Compliant · DEA/FBI tested
Plainclothes / Undercover
Detectives & Plainclothes Officers
Plainclothes officers need the absolute thinnest IIIA panel available — one that won’t print under a dress shirt or jacket. Consequently, thinness and areal density are the primary filters, and Level II is worth considering for officers whose threat profile justifies the lighter protection. The Razor XT at 0.153″ (Level II) or 0.20″ (IIIA) represents the thinnest options in this soft armor comparison.
Recommended: Armor Express Razor XT II or IIIA — thinnest panels in the comparison at 0.153″ / 0.20″
Executive Protection
EP & Close Protection Teams
Executive protection professionals require armor that is completely invisible under a suit jacket or dress shirt — making thinness the overriding consideration. Additionally, 5.7×28mm special threat certification is relevant for EP teams operating in environments where higher-velocity handgun threats may be encountered. The GH Armor Ethos EX02 and Armor Express Razor XT are purpose-built for this mission profile.
Recommended: GH Armor Ethos EX02 II or IIIA — SATTI + Dyneema® hybrid · 5.7×28mm special threat certified
Female Officers
Female Law Enforcement & Security
Female officers need structured female panels for correct coverage and daily comfort — not neutral panels sized down. Specifically, structured female panels conform to female body contours, providing better protection at the panel edges and more consistent wear position throughout a shift. Both Armor Express and GH Armor offer structured female options across Level II and IIIA configurations in this soft armor comparison.
Recommended: GH Armor HeliX HX04 IIIA Female Structured — Spectra Shield®/Gold Shield® Hybrid · 0.24″ · 0.95 lbs/ft²
Multi-Threat
Corrections & Spike-Threat Environments
Corrections officers and security professionals in environments where edged weapons and spike threats are present need armor that addresses both ballistic and spike resistance. The GH Armor TalonX TX02 is the only product in this soft armor comparison that carries both NIJ 0101.06 ballistic certification and NIJ 0115.00 Spike Level 2 certification. As a result, it is specifically the right choice for corrections and custody environments.
Recommended: GH Armor TalonX TX02 — Level II ballistic + NIJ 0115.00 Spike Level 2 · 100% Kevlar®
Budget / Value
Security Officers & Budget-Conscious Buyers
For buyers who need NIJ-certified IIIA protection at the lowest possible price point, the Armor Express FMS and BulletSafe VP4 Concealable represent the most accessible options in this soft armor comparison. Both carry full NIJ 0101.06 certification. The FMS additionally meets DoD Frag protection standards and is the primary armor system trusted by US Army Military Police — exceptional value at its price point.
Recommended: Armor Express FMS IIIA — most affordable AE option · DoD Frag rated · US Army MP trusted
Brands in this comparison

Soft Armor Manufacturers

Every brand in this soft armor comparison is selected based on verified NIJ certification, independent laboratory testing, and real-world wearability. Specifically, we do not carry brands with unresolved performance issues or certification gaps — regardless of price.

Armor Express

Our primary soft armor partner and the most represented brand in this comparison. Armor Express manufactures soft armor panels in the USA across four product lines — Razor XT, Razor, Vortex, Quantum, and FMS — covering a range of price points, threat levels, and mission profiles. Specifically, the Razor XT is the thinnest and lightest panel in the Armor Express lineup, while the FMS is the most cost-effective. All Armor Express panels carry NIJ 0101.06 certification and are tested beyond the NIJ standard at their in-house Ballistic Research Laboratory.

GH Armor

GH Armor produces a comprehensive soft armor lineup across four series — Ethos, HeliX, ProX, and TalonX — with both ballistic and multi-threat (ballistic + spike) options. Specifically, GH Armor panels use Honeywell Spectra Shield®, Gold Shield®, DuPont Kevlar®, and Twaron® materials depending on the series, with special threat testing conducted at independent NIJ-certified laboratories. Furthermore, GH Armor offers structured female panels across multiple series — making them a strong choice for agencies outfitting female officers. All GH Armor panels in this soft armor comparison are NIJ 0101.06 certified and made in the USA.

BulletSafe

BulletSafe occupies the budget segment of this soft armor comparison with two concealable products — the VP4 Advanced (overt) and VP4 Concealable. Both are NIJ 0101.06 certified at Level IIIA, made in the USA, and offered at price points significantly below premium soft armor alternatives. As a result, BulletSafe is the practical choice for security professionals and responsible civilians who need certified IIIA protection without a premium investment. Note that BulletSafe panels do not carry the special threat, DEA, or FBI protocol certifications found on Armor Express and GH Armor products.

Coming Soon

We are currently evaluating soft armor additions from Survival Armor. Additional products will be added to this soft armor comparison table as our vetting process is completed. Call 972.885.9003 for updates on availability or to ask about specific panels not currently in our catalog.

Common questions

FAQ

Our specialists answer these every day. If yours isn’t listed, call or email — we’re happy to help at no charge.

☎ 972.885.9003
What is the difference between Level II and Level IIIA soft armor? +
NIJ Level II is tested against 9mm FMJ and .357 Magnum — lighter and thinner than IIIA, making it the choice for officers prioritizing concealability in lower-threat environments. NIJ Level IIIA is tested against .357 SIG FMJ and .44 Magnum SJHP, providing higher protection at a slight increase in weight and thickness. Consequently, IIIA is the standard recommendation for most patrol officers, while Level II suits detectives, plainclothes officers, and roles where the threat profile justifies the trade-off. See the soft armor comparison table above to filter by level.
What does areal density mean and why does it matter? +
Areal density is the weight of the armor panel per square foot, expressed in lbs/ft². It is a more accurate comparison metric than total panel weight because it accounts for variation in panel size across manufacturers. Specifically, comparing areal density tells you which panel is genuinely lighter at equivalent coverage — not just which has a smaller footprint. In this soft armor comparison, areal density ranges from approximately 0.58 lbs/ft² for the lightest Level II options to 0.95 lbs/ft² for heavier IIIA panels — a meaningful difference over an 8–12 hour shift.
What is special threat testing and do I need it? +
Special threat testing evaluates armor against rounds not in the standard NIJ test protocol — such as 9mm +P+, .357 SIG GDHP, 5.7×28mm, and 7.62×25mm Tokarev. Testing is conducted at an independent NIJ-certified laboratory under the same controlled conditions. For most patrol officers, special threat certification against 9mm +P+ is specifically relevant since it is a common duty ammunition upgrade. For agencies in environments where 5.7×28mm threats are possible, look for FN 5.7 special threat certification in the comparison table.
Should female officers use female structured panels? +
Generally speaking, yes. Structured female panels are shaped to conform to female body contours, providing better coverage at the panel edges and more consistent wear position throughout a shift compared to neutral panels sized down. Furthermore, NIJ 0101.07 specifically adds angled shot testing for non-planar female panels, which means structured female armor is subject to increasingly rigorous edge coverage requirements. Both Armor Express and GH Armor offer structured female options across Level II and IIIA in this soft armor comparison — call 972.885.9003 for sizing guidance.
What is the TalonX and who needs it? +
The GH Armor TalonX TX02 is the only product in this soft armor comparison that provides both NIJ 0101.06 Level II ballistic protection and NIJ 0115.00 Spike Level 2 certification — making it a multi-threat panel. Specifically, it is built from 100% Kevlar® Correctional™ material and is purpose-designed for corrections, custody, and security environments where both ballistic and edged weapon threats are present. If your role involves only ballistic threats, a standard Level II or IIIA panel is the better choice due to lighter weight and thinner profile.
How do I get sized for soft armor panels? +
Our specialists provide remote sizing guidance by phone and email for all soft armor orders — at no charge. Specifically, we walk you through torso measurements, panel sizing, and carrier fit to confirm correct coverage before your order ships. Sizing is especially important for concealable soft armor since panels that are too small leave gaps in coverage, and panels that are too large shift out of position during wear. Call 972.885.9003 or contact us through the website before placing your order.
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the right soft armor?
Our specialists will match you to the right panel for your role, threat profile, and carrier system — at no charge.
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