Armor Express Razor

The Armor Express Razor Soft Ballistic Panels are top-tier lightweight and comfortable while still providing superior ballistic protection.

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Armor Express Razor Ballistic Panel
Armor Express Razor

Concealable Carrier Options

Add Trauma Pad

Armor Express Concealable Options

  • XSM: Chest 30-32 | Waist 26-27 | Torso Length 12
    SM: Chest 33-36 | Waist 28-30 | Torso Length 13
    MD: Chest 37-40 | Waist 32-34 | Torso Length 14
    LG: Chest 41-44 | Waist 36-38 | Torso Length 15
    XL: Chest 46-48 | Waist 40-42 | Torso Length 16
    2XL: Chest 50-52 | Waist 44-46 | Torso Length 17
    3XL: Chest 54-56 | Waist 48-50 | Torso Length 18
    4XL: Chest 58-60 | Waist 52-54 | Torso Length 19
  • Provide your height in feet and inches.

  • Provide your height in feet and inches.

  • Using a soft (tailor’s) tape take a standing measurement around the fullest part of your chest by placing the tape under your arms, across the shoulder blades and around the chest. Round up to the nearest whole inch.

  • Using a soft measuring tape (tailor’s tape) measure the total circumference around your back and widest part of the abdomen using the navel as a reference. Round up to the nearest whole inch.

  • Using a soft (tailor’s) tape measure measure from the suprasternal notch to your belly button. Round DOWN to the nearest whole inch.Min: 10Max: 20

  • Using the soft (tailor’s) tape measure from the most prominent cervical down to the top of your duty belt, or the small of your back. Round down to the nearest whole inch, and this measurement can not be +/- 3 inches from the front length measurement.Min: 12Max: 22

Armor Express Razor
Concealable Carrier Options
Carrier Color - Choose Your Color
Tuckable Tail -
Add Trauma Pad
Trauma Pad? -
Ara Shock ICW IIIA -
Soft Trauma Pad - 1
Armor Express Concealable Options
Select your Sizing - Alpha Sizing - See Chart
Alpha Sizing Chart -
Alpha Sizing - Large (LG)
Alpha Sizing - Length - Regular
Height (Feet) -
Height (Inches) -
Chest Measurement -
Girth Measurement -
Front Length -
Rear Length -
Side Overlap -
Subtotal
Armor Express Razor Ballistic Panel
Armor Express Razor

Technical Armor Specifications

The second-generation Razor core uses an innovative hybrid blend of Twaron Flex Woven Aramid and Dyneema UHMWPE fabrics. To ensure absolute field durability, the manufacturer encases every internal panel inside a seam-sealed, waterproof Ripstop Nylon pad cover. Consequently, this protective barrier completely isolates the underlying ballistic materials from sweat, rain, and heavy environmental moisture.

This design choice keeps the interior completely dry during demanding shifts. Therefore, the panels maintain their structured stopping power without suffering from fluid degradation over time. Furthermore, the thin materials help reduce physical fatigue during long hours of active duty wear.

NIJ 0101.06 Certified & DEA Protocol Compliant
Seam-Sealed Waterproof Ripstop Cover
Twaron Flex & Dyneema Hybrid Core
5-Year Manufacturer Warranty

Ballistic Performance and Measurements

Different protection levels offer specific thickness and density baselines to match your operational requirements. Meanwhile, every single model retains an ultra-lightweight profile for maximum comfort under your duty uniform.

  • Level II (Gender-Neutral): Features an ultra-thin 0.140-inch profile and a lightweight 0.67 lbs/ft² areal density. It delivers an elite V50 velocity rating of 1,822 ft/s against standard 9mm rounds.
  • Level II (Structured Female): Features a specialized 0.18-inch profile and a 0.74 lbs/ft² areal density. It delivers an elite V50 velocity rating of 1,784 ft/s against standard 9mm rounds.
  • Level IIIA (Gender-Neutral): Features a low-profile 0.21-inch thickness and a 0.92 lbs/ft² areal density. It delivers an elite V50 velocity rating of 1,908 ft/s against high-velocity .357 SIG rounds.
  • Level IIIA (Structured Female): Features a precise 0.24-inch profile and a 0.97 lbs/ft² areal density. It delivers an elite V50 velocity rating of 2,020 ft/s against high-velocity .357 SIG rounds.

In addition to standard NIJ testing, the heavy-duty Level IIIA packages completely passed the rigorous DEA protocol requirements. As a result, this equipment fully complies with federal testing baselines. This compliance makes the system highly recommended for agency procurement budgets and department mandates.

What are the primary recommended uses for this soft armor?

This premium soft armor system is specifically engineered for high-readiness roles where discreet protection is paramount. Consequently, it serves as the perfect solution for plainclothes investigators, undercover assignments, and executive protection specialists. Furthermore, uniformed patrol officers can utilize these panels to significantly decrease physical fatigue during extended, high-stress shifts.

What specific special threats did these panels defeat in laboratory testing?

During testing inside the advanced Armor Express ballistic laboratory, these panels successfully defeated several notable special threats. The Level II panels stopped the Winchester 9mm Luger +P+ 127gr T-Series, the Federal Premium .44 Rem Magnum 240gr Hydra-Shok, and the FN Herstal 5.7×28 40gr Hornady V-Max rounds. Additionally, the heavy-duty Level IIIA packages successfully stopped the punishing Browning 12-Gauge 1oz Rifled Slug and the FN Herstal 5.7×28 27gr SS195LF rounds.

Does this armor meet state/federal procurement standards?

Yes, it does. In addition to earning full NIJ 0101.06 certifications, the heavy-duty Level IIIA male and female panels completely passed the rigorous DEA protocol requirements. This strict certification ensures your protective equipment complies perfectly with federal testing baselines, making it fully approved for agency procurement budgets and department mandates.

Can I use these concealable panels in an external patrol carrier?

Absolutely. These modular panels are cut to order and adapt beautifully across different duty configurations. First, you can wear them in a standard concealable carrier under a civilian garment or uniform shirt. Alternatively, you can easily shift them into our overt load-bearing platforms. Please feel free to explore our dedicated storefront sections to find compatible external options for your changing operational needs.

Additional information

Armor Cut: No selection

Bravo Cut

Gender / Cut: No selection

Gender Neutral, Structured Female, Unstuctured Female

Protection Level: No selection

,

Size (Alpha): No selection

2X-Large Short, 2X-Large Regular, 2X-Large Long, Large Short, Large Regular, Large Long, Medium Long, Medium Short, Medium Regular, Small Short, Small Regular, Small Long

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Concealable Armor Sizing Guide

Soft Armor Panel Architecture Options

Because all premium soft armor panels are cut strictly to order, choosing the correct panel structure is vital for your safety, mobility, and comfort. Consequently, we provide three distinct engineering layouts to match your physical build and operational requirements:

  • 1. Gender-Neutral / Male Cut: This style uses a standard flat ballistic plane optimized for male and neutral body types. It delivers full, flush coverage across the torso without unnecessary bulk.
  • 2. Structured Female Cut: This style incorporates engineered, built-in bust cups designed to naturally follow anatomical curves. Therefore, it prevents dangerous panel flattening and eliminates gaps at the armpits during dynamic movement.
  • 3. Unstructured Female Cut: This configuration utilizes a flat ballistic plane layout. However, we alter the perimeter pattern dimensions specifically to accommodate shorter female torso lengths and narrower shoulder frames. This option is highly recommended for female operators who prefer a flat fit or place their panels inside external duty carriers.

Please ensure your selected panel layout matches your physical measurements before completing your order. If you need assistance selecting the proper configuration for your duty assignment, please contact our team directly before checkout.

Male Concealable Armor Sizing Guide:

These instructions serve as a direct supplement to our formal Male / Gender-Neutral Custom Sizing Form. To ensure a flawless, secure fit, you must be precise while recording all requested measurements on that document. Consequently, please follow these tactical preparation rules carefully before pulling your measuring tape.

Operational Setup Rules

  • First, the officer must wear their full on-duty gear, including their standard uniform shirt, undergarments, and duty belt during the entire fitting process.
  • Meanwhile, the officer must stand and sit normally without sucking in their stomach or artificially altering their posture.
  • Therefore, a separate partner should always conduct the physical tracking, as you must never attempt to measure yourself.
  • Finally, utilize a soft vinyl or cloth tape measure to ensure precise tracking against body contours.

Required Sizing Tools

Writing Utensil / Digital Device Soft Tape Measure
Armless Chair Completed Measurement Form

Alpha Sizing Baseline

If your custom sizing measurements do not align exactly with the baseline chart below, round your final custom calculations up to the next chart value to determine the appropriate Alpha size.

Alpha SizeChest RangeWaist RangePanel WidthPanel Length
SM33" - 36"28" - 30"1813
MD37" - 40"32" - 34"2014
LG41" - 44"36" - 38"2215
XL46" - 48"40" - 42"2416
2XL50" - 52"44" - 46"2617
3XL54" - 56"48" - 50"2818
4XL58" - 60"52"- 54"3019

Custom Measurement Steps

Torso Width Measurement Diagram

A: TORSO WIDTH (Standing)

Locate the officer’s belly button to clear your alignment baseline. Utilizing that specific reference point, accurately measure around the absolute widest part of the abdomen. Round this tracking up to the nearest whole inch and record the value.

Back Length Diagram

B: BACK LENGTH (Standing)

Identify the most prominent cervical vertebra located at the baseline of the neck. Next, measure vertically straight down the spine to the top edge of the duty belt. Round this length calculation down to the nearest whole inch and record the result.

Center Front Diagram

C: CENTER FRONT (Seated)

Have the officer sit normally inside an armless chair. Locate the top center of the jugular notch where the collarbones meet. Track vertically down the center of the torso directly to the top edge of the duty belt. Round this measurement down to the nearest whole inch and record.

D: OVERLAP / SIDE PROTECTION VALUE

Your choice of carrier style directly determines your required tactical overlap coverage. Therefore, follow the designated rules below to record value D. Note: If you plan to deploy your ballistic panels inside BOTH concealable and external carrier systems, always record the larger External / Outer value.

Concealable Overlap Diagram

Concealable Carriers Only: Record exactly 3″ for Step D.

External Overlap Diagram

External / Outer Carriers: Record exactly 5″ for Step D.

Final Panel Calculation Formula

Calculate Value E by adding your Torso Width (A) directly to your Overlap Value (D):
A + D = E Inches


FRONT WIDTH: Calculate E ÷ 2 (Round up to nearest inch)
FRONT LENGTH: Use Center Front Value (C)
BACK WIDTH: Calculate E ÷ 2 (Round up to nearest inch)
BACK LENGTH: Use Back Length Value (B)

Important Discrepancy Rules: Front Width cannot differ from Back Width by more than 3″. Concurrently, Front Length cannot differ from Back Length by more than 1″.

Female Concealable Armor Sizing Guide:

These instructions serve as a direct supplement to our formal Female Concealable Sizing Form. To ensure a flawless, secure fit, you must be precise while recording all requested measurements on that document. Consequently, please follow these tactical preparation rules carefully before pulling your measuring tape.

Operational Setup Rules

  • First, the officer must wear her standard on-duty undergarments, duty pants, and duty belt during the entire fitting process.
  • Meanwhile, the officer must not artificially adjust the height of her duty belt or stand with an artificially erect posture.
  • Therefore, a separate person should always conduct the physical tracking to ensure total accuracy.
  • Finally, utilize a vinyl or cloth measuring tape. Keep the tape level and snug, but do not overtighten it.

Required Sizing Tools

Writing Utensil Soft Tape Measure (Vinyl/Cloth)
Armless Chair Straight Edge Ruler

Alpha Sizing Baseline

Standard sizing based on bust and waist measurements for Armor Express female concealable body armor. Sizes in inches; select the closest match or opt for custom if between ranges.
SizeBustWaistFront PanelRear WidthRear HeightFront WidthFront Height
SM34" - 35"27" - 28"SM-REG17131713
MD36" - 38"29" - 31"MD-REG18131813.5
LG39" - 41"32" - 34"LG-REG20142014
XL43" - 45"35" - 38"XL-REG22142214.5
2XL47" - 49"40" - 42"2XL-REG24152415
3XL51" - 53"44" - 46"3XL-REG26152615.5
4XL55" - 57"48" - 50"4XL-REG28162816

Custom Measurement Steps

Female Armor Measurement Steps Overview

Chest Measurement Diagram

A: CHEST / BUST MEASUREMENT (Standing)

Measure the fullest part of the chest by wrapping the soft tape directly under the arms, smoothly across the bust line, and straight around the shoulder blades. Round this number up to the nearest whole inch.

Layout Rule: If choosing a Structured Female layout, measure naturally over the apex of the bust line. If choosing an Unstructured Female layout, ensure the tape lays flat across the chest tissue without compressed distortion.

Torso Girth Diagram

B: TORSO GIRTH (Standing)

Wrap the tape horizontally around the officer’s waist at the widest part of the abdomen, using the center of the navel as your primary baseline reference. Round this tracking up to the nearest whole inch.

Back Length Diagram

C: BACK LENGTH MEASUREMENT (Standing)

Track vertically from the most prominent cervical bone located at the base of the neck straight down to the top edge of the duty belt. Round this total back length metric down to the nearest whole inch.

Seated Suprasternal Notch Diagram

D: SEATED SUPRASTERNAL NOTCH TO DUTY BELT (Seated)

Have the officer sit comfortably inside an armless chair. Next, place your straight ruler horizontally across the apex of the bust line. Measure vertically from the bottom edge of the suprasternal notch down to the top of the duty belt, routing over the ruler alignment. Round down to the nearest whole inch.

Standing Suprasternal Notch Diagram

E: STANDING SUPRASTERNAL NOTCH TO DUTY BELT (Standing)

While the officer stands normally, position the straight ruler horizontally straight across the bust line. Track vertically from the bottom of the suprasternal notch down to the top edge of the duty belt, and round down to the nearest whole inch. We utilize this specific measurement as an essential reference point to calculate proper armor coverage transitions between sitting and standing profiles.