Armor Express Traverse Laser Cut Patrol Carrier

The Armor Express Traverse Laser Cut Patrol Carrier delivers modern modularity and uniform compliance in a scalable, load-bearing design. Engineered to shift duty belt stress off the hips and back, this premium external vest features a durable front-zip entry, anti-sag soft armor suspension, and standard front/rear rifle plate pockets. Available in both Full Laser Cut and Half Laser Cut layouts, it gives agencies a sleek, high-strength alternative to traditional PALS webbing.

  • Scalable Formats: Choose between Full Laser Cut or Half Laser Cut exterior configurations.
  • Ballistic Profile: Fits standard male, female, and unisex soft armor cuts alongside 10″ x 12″ hard armor plates.
  • Ventilation Upgrades: Available in both streamlined standard linings and specialized AEVent® cooling configurations.



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Traverse Laser Cut - Standard (Full)
Armor Express Traverse Laser Cut Patrol Carrier

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Armor Express External Carrier Sizing

Armor Express Traverse Laser Cut Patrol Carrier
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Armor Express External Carrier Sizing
Alpha Sizing - Large (LG): 22 width | 15 length
Alpha Sizing - Length - Regular
Subtotal
Traverse Laser Cut - Standard (Full)
Armor Express Traverse Laser Cut Patrol Carrier

Traverse Laser Cut Patrol Carrier

The Armor Express Traverse Laser Cut Patrol Carrier is a professional overt external armor carrier. It is purpose-built for law enforcement, security, and tactical officers who demand performance, comfort, and quick on/off capability. As a result, this modern platform allows you to upgrade your external carrier profile without sacrificing tactical modularity. When combined with the state-of-the-art ballistic protection from Armor Express, the end-user realizes that they no longer have to settle for an uncomfortable vest.

The Traverse outer carrier line was built specifically for police patrol units that need a professional uniform profile alongside tactical flexibility. Designed for departments in urban, suburban, and rural jurisdictions, Traverse combines front-zip access with integrated hard-plate pockets. Consequently, it supports daily patrol and active-threat response in a single, unified platform. Furthermore, these carriers offer high-adjustability shoulders and a stretch cummerbund to reduce fatigue during long shifts.

Whether you are buying one for yourself or standardizing a county-wide patrol program, the Traverse supports role-based configurations for any assignment. For example, badge-ready loop fields, body-worn camera mounting, and rescue-handle reinforcement align perfectly with modern LE operations. This laser-cut variant provides an ultra-low-profile attachment matrix that is significantly lighter than traditional web loops while retaining superior tensile strength.


Key Features & Specifications

Each laser-cut version is outfitted with the following duty-ready features and infrastructure details:

  • Front-Zip Open Architecture: Convenient front zippered entry system for fast donning and doffing paired with an adjustable comfort-stretch rear cummerbund.
  • Heavy-Duty Infrastructure: Constructed using duty-safe hardware alongside premium, abrasion-resistant outer shell materials for a professional appearance.
  • Concealable Ballistic Pockets: Lined with an internal anti-sag ballistic panel suspension architecture to secure your panels safely. Fits male, female, and unisex cut options.
  • Hard Armor Integration: Built-in front and rear rifle plate pockets engineered standard to hold 10″ x 12″ hard plates for scalable ballistic protection. Check out our full line of compatible Hard Armor.
  • Friction & Comfort Control: Specialized breathable mesh lined in key friction zones keeps underarms from chafing during long shifts.
  • Comms & Camera Ready: Front zipper cover outfitted with an integrated camera mount, functional wire routing ports, and adjustable shoulder geometry with built-in mic tabs. Single tab accommodates horizontal cameras while dual tabs support vertical mounting.
  • LE Identifiers: Vertical loop and eyelet 3” x 3” badge attachment point, right and left 1″ x 5″ loop ID fields for identifiers, and a rear 3″ x 10″ placard attachment field for agency or unit ID.
  • Tactical Storage Array: Engineered with ambidextrous utility pockets, two zippered Napoleon chest pockets, a front 5″ deep pocket for notepads, and a rear 7″ deep pocket fitting most large mainstream cell phones.
  • Crisis Response Readiness: Reinforced drag/rescue handle equipped with high-tensile anchor points for emergency extraction.

Production Lead Time Notice: Due to current high demand, all external carriers are cut and sewn to order FIFO. Please review current manufacturer lead times prior to finalizing your order.


Available Laser-Cut Configurations

Depending on your specific operational loadout and departmental uniform guidelines, you can choose between these distinct exterior configurations:

  • Full Laser Cut Configuration: Full-wrap attachment zones extending across the entire carrier face for maximum modular kit optimization.
  • Half Laser Cut Layout: Features clean, slick chest utility pockets configured completely without laser slits, leaving the lower torso optimized for modular gear attachment.

Traverse External Carrier Ballistic Packages

The Traverse Laser Cut carrier can be seamlessly outfitted with any of our industry-leading Concealable Soft Armor solutions. In order to simplify procurement, we have paired our most popular Armor Express soft armor models to create easy ballistic packages tailored to fit any tactical requirement or agency budget:

Ballistic Model Available Threat Levels Product Architecture Link
Razor II or IIIa Level II / Level IIIA View Razor System
Vortex II or IIIa Level II / Level IIIA View Vortex System
Quantum II or IIIa Level II / Level IIIA View Quantum System
FMS II or IIIA Level II / Level IIIA View FMS System

Lining Configurations & Climate Control

To accommodate different operational climates and seasonal demands, this system can be customized into two distinct material variations at checkout:

Standard Comfort Lining

The standard lining option features a lightweight, highly durable moisture-wicking barrier. It utilizes standard technical spacer fabrics designed to maintain regular airflow across standard shifts, matching traditional uniform guidelines perfectly.

Premium Upgrade: AEVent® Ventilation with brrr® Technology

For maximum cooling and heat dispersion during long-duration wear, choose the front and rear AEVent® upgrade option. This system incorporates advanced brrr® fabric cooling properties, generating an active “Triple Chill Effect”. Consequently, it continuously wicks away hyper-moisture and actively lowers your baseline skin temperature to maximize focus and endurance during extended shifts.


Additional information

Weight 3 lbs
Webbing Layout: No selection

,

Color: No selection

Black, Coyote, LAPD Navy, OD Green, Ranger Green, Tactical Grey, Silver Tan, Spruce Green

Cooling Technology: No selection

no AEVent, w/ AEVent with brrr® Technology

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Armor Express External Carrier Sizing

This guide is intended to help you identify the correct external carrier size
when using an existing ballistic package.

Start by identifying which type of ballistic panels you currently have.
The process is different for Armor Express® panels and panels made by another manufacturer.


Existing Armor Express® Ballistic Panels

If you already have Armor Express ballistic panels, you do not need to measure
the panels to determine your carrier size.

Locate the four-digit sizing code on both the front and rear
ballistic panels. Provide us with both codes when ordering or confirming your
external carrier size.

Example:
Front Panel Size Code: XXXX
Rear Panel Size Code: XXXX

If you are unable to locate the sizing codes, send us clear photographs of the
identification labels on the front and rear panels and we can assist you.


Existing Ballistic Panels From Another Manufacturer

If you are using ballistic panels from another manufacturer, the actual panels
must be measured before we can recommend an Armor Express external carrier.

Remove the front and rear ballistic panels from the carrier and lay each
panel completely flat on a table or other flat surface before measuring.

Do not measure the panels while they are installed in the carrier, folded,
compressed, curved around the body, or being worn.

Measure the Front Panel

Width: Measure horizontally across the widest point of the
ballistic panel from edge to edge.

Height: Measure vertically from the highest point of the panel
to the lowest point.

Ballistic panel width measurement reference

Front and rear ballistic panel height measurement reference

Measure the Rear Panel

Width: Measure horizontally across the widest point of the
rear ballistic panel from edge to edge.

Height: Measure vertically from the highest point of the rear
panel to the lowest point.

Record all measurements in inches to the nearest ¼ inch.

Important: Panel width and height tell us the overall size
of the ballistic package, but they do not tell the entire story. Ballistic
panels from different manufacturers can have significantly different wing
profiles, shoulder geometry, taper, and overall shapes even when their
maximum dimensions are similar.

Ballistic Panel Compatibility

Armor Express external carriers are designed around Armor Express ballistic
panel profiles. Some ballistic panels from other manufacturers may physically
fit certain Armor Express carriers, while others may not.

If you intend to use another manufacturer’s ballistic panels, contact Armor
Exchange before ordering so we can review the manufacturer, ballistic model,
dimensions, and panel geometry.

Physical fit does not mean manufacturer approval.
A ballistic panel from another manufacturer may physically fit an Armor Express
carrier without the mixed-manufacturer configuration being approved, certified,
validated, or endorsed by Armor Express.

Known Compatibility Issue: Safe Life Defense®

Based on our direct fitting experience with agency armor,
Safe Life Defense ballistic panels are not physically compatible with
the Armor Express Traverse carrier.

The issue is not simply panel width or height. Safe Life Defense ballistic
panels use a substantially boxier wing profile than the more traditional
ballistic geometry accommodated by the Traverse. As a result, the panels do
not properly seat within the carrier even when their maximum width and height
measurements appear appropriate.

Armor Exchange does not recommend forcing, folding, compressing, trimming,
or otherwise modifying a ballistic panel or carrier to make an incompatible
combination fit.


Final Fit Check: Body Circumference

Once you know the width of the front and rear ballistic panels, perform a
final circumference check against the wearer.

Using a soft measuring tape, measure horizontally around the torso at
belly-button level. Keep the measuring tape level and comfortably against
the body without pulling it excessively tight.

Round the circumference measurement up to the nearest even number.

Example: If the wearer measures 41 inches around the torso,
use 42 inches for the circumference cross-check.

⚠️ Fit Check:
For external carriers, the
combined width of your front and back panels should be at least
2 inches greater than your total body circumference.

This provides the necessary side overlap and helps ensure the carrier
closes and positions properly.

Example: If the wearer’s total body circumference is
42 inches, the combined width of the front and rear ballistic panels should
be at least 44 inches.

What to Send Us for a Fitment Review

If You Have Armor Express Ballistic Panels

  • Front ballistic panel four-digit sizing code
  • Rear ballistic panel four-digit sizing code
  • Total body circumference
  • Carrier model you are considering

If You Have Ballistic Panels From Another Manufacturer

  • Ballistic manufacturer
  • Ballistic model or package name
  • Front panel maximum width
  • Front panel maximum height
  • Rear panel maximum width
  • Rear panel maximum height
  • Total body circumference
  • Clear photograph of the front ballistic panel laid flat
  • Clear photograph of the rear ballistic panel laid flat
  • Photograph of the ballistic identification label, when available
  • Current carrier manufacturer and model, if known


Contact Armor Exchange before ordering if you intend to use ballistic panels
from another manufacturer or are unsure about carrier compatibility.



Armor Express® and Safe Life Defense® are trademarks of their
respective owners. References to third-party products are provided solely
for product identification and physical-fitment guidance and do not imply
affiliation, sponsorship, or endorsement.